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What is the most important property of a sandwich panel?

Date 2025.05.10

1. Thermal Insulation Performance

Core Metric: The lower the thermal conductivity (λ-value), the better the insulation performance.

  • Polyurethane (PUR/PIR): λ ≤ 0.022 W/m·K (optimal).
  • Rockwool: λ ≈ 0.035–0.040 W/m·K.
  • EPS/XPS: λ ≈ 0.030–0.038 W/m·K.

Applications:

  • Cold storage and logistics: Requires λ ≤ 0.025 W/m·K to minimize energy consumption.
  • Energy-efficient buildings: High insulation is mandated for LEED-certified projects to reduce carbon footprints.

2. Fire Resistance

Core Standards:

  • European Standard (EN 13501): Class A (non-combustible, rockwool), Class B (fire-retardant, PUR/B1).
  • Chinese Standard (GB 8624): B1 (self-extinguishing), A2 (rockwool).

Risk Mitigation:

  • Commercial buildings (e.g., malls, data centers): Class A fireproofing (rockwool) is mandatory.
  • Industrial facilities (e.g., chemical plants): Require B1 fire resistance to prevent fire spread.

3. Structural Strength

Key Parameters:

  • Compressive strength: PIR panels ≥ 150 kPa (supports forklift loads).
  • Wind resistance: ≥ 1.5 kPa (withstands Category 12 typhoons).

Applications:

  • High-rack warehouses (15 m+ height): Require embedded reinforcements to prevent deformation.
  • Coastal areas: Wind resistance ensures structural safety.

4. Waterproof & Moisture Resistance

Core Requirements:

  • Seam sealing: IP68 rating (EN 13859) prevents water ingress.
  • Closed-cell rate: PUR ≥ 90% (prevents water absorption and swelling).

Challenges:

  • High-humidity regions (e.g., Southeast Asia): EPS panels degrade due to moisture; PIR is superior.
  • Food cold storage: Humidity control relies on panel moisture resistance.

5. Lightweight & Easy Installation

Data Comparison:

  • EPS panels: 15–20 kg/m² (lightest).
  • Rock wool panels: 25–30 kg/m² (requires structural reinforcement).

Cost Efficiency:

  • Lightweight design reduces transport and installation costs by 30%.
  • Modular systems (e.g., Cam-Lock) shorten construction time by 50%.

6. Eco-Friendliness

Regulatory Drivers:

  • EU REACH: Restricts VOC emissions (formaldehyde-free adhesives required).
  • Green certifications (LEED/BREEAM): Require ≥30% recycled content.

Performance Prioritization by Application

ApplicationCore Performance PrioritiesRecommended Core
Cold storageThermal insulation (λ ≤0.025) > Moisture resistance > StrengthPUR/PIR
Industrial plantsFire resistance (B1/A-class) > Wind resistance > CostRockwool/PIR
Commercial buildingsFire resistance (A-class) > Aesthetics > LightweightRockwool/decorative metal
Temporary housingCost > Lightweight > Fast installationEPS/XPS

Conclusion

The "most critical performance" of sandwich panels depends on the application:

  • Cold storage/energy-efficient buildings: Thermal insulation is king—choose PUR/PIR.
  • High-risk industrial zones: Fire safety is non-negotiable—rock wool is irreplaceable.
  • Cost-sensitive projects: EPS/XPS balances affordability and lightweight design.

Businesses must balance performance, cost, and regulations while aligning with regional trends (e.g., Asia-Pacific’s cold chain expansion driving PUR demand).

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